The automated control system enables the high-speed inspection machine to operate efficiently and stably

The automated control system integrates advanced algorithms, precise sensor networks and intelligent decision-making mechanisms to organically connect the various components of the high-speed inspection machine, and executes instructions with a millisecond response speed and zero error rate to ensure the stable and efficient operation of the inspection process. ​
The core code of precise control​
The automated control system relies on preset program instructions to accurately control the entire process of the high-speed inspection machine. From the moment the equipment is started, the system automatically configures various parameters according to the product inspection process requirements. During operation, the control program continuously monitors the equipment status and product inspection progress by receiving data fed back by the sensor in real time. When a slight fluctuation in the conveyor belt speed is detected, the program will immediately calculate the compensation parameters and send instructions to the servo motor to adjust the speed to ensure that the conveyor belt always runs at a constant speed, so that the product passes through the inspection area at a standard rhythm, avoiding detection errors or missed inspections caused by uneven speed. ​
Guarantee of stable rhythm​
As the key actuator for the automated control system to execute instructions, the servo motor is responsible for driving the conveyor belt to operate stably. In high-speed inspection scenarios, conveyor belts need to transport products at extremely high speeds and stability, and ordinary motors are difficult to meet the requirements. With its high-precision position control and fast response characteristics, servo motors can instantly adjust the speed and torque after receiving instructions from the control system. Through the closed-loop feedback mechanism, the built-in encoder of the motor monitors its own operating status in real time and transmits the data back to the control system, forming a complete control cycle of "instruction issuance - execution - feedback - adjustment".
Accurate execution of intelligent sorting
When the inspection system determines whether the product is qualified or not, the automatic control system will immediately send a sorting instruction to the robotic arm to achieve accurate removal of unqualified products. The motion control system and visual positioning module equipped with the robotic arm can quickly calculate the position and posture information of the target product and plan the optimal grasping path at the moment of receiving the instruction. With high-precision joint drive and end effector, the robotic arm can grasp unqualified products with sub-millimeter accuracy at high speed and accurately place them in the designated area. The entire sorting process does not require human intervention and is seamlessly connected with the inspection process, greatly improving the inspection efficiency.
Complete guarantee for efficient operation
The full-process closed-loop management built by the automated control system is the fundamental guarantee for the high-speed inspection machine to continue to operate efficiently. From the moment the product enters the inspection area, the system starts a cycle of data collection, analysis, decision-making and execution. During the inspection process, the sensor collects multi-dimensional data such as product images, positions, and weights in real time. After analysis and processing by the control system, the inspection results and equipment control instructions are generated; after the instructions are issued, each execution component executes the action accurately, and the execution results are transmitted back to the system through the feedback mechanism, forming a virtuous cycle of self-optimization and correction.