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High speed PVDC Coating Machine Customized

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A coater is an industrial equipment that evenly coats liquid, colloid or powder materials on the surface of a substrate. It is widely used in packaging, electronics, new energy, building materials, and other fields. Its core function is to give the substrate specific functions (such as conductivity, waterproofing, heat insulation or decoration, etc.) by accurately controlling the thickness and uniformity of the coating. When working, the substrate (such as film, metal foil, paper) is transported through the unwinding system, and the coating unit (roller coating, scraper, spraying, etc.) transfers the coating to the surface, and then forms a stable coating through the drying or curing system (hot air, UV, etc.), and finally the coil is collected by the winding system.

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Jiangyin Huitong Packaging Machinery Co., Ltd.
Jiangyin Huitong Packaging Machinery Co., Ltd.

Jiangyin Huitong Packaging Machinery Co., Ltd. was established in 1996. It is located in the core area of the Yangtze River Delta Gushan Town, Jiangyin City, and covers an area of more than 100 acres. Professional produce a series of international advanced flexible packaging machinery. Now, Huitong has more than 500 employees. Among them, more than 50 are research and development inventors. The Mission of “facing to the world by innovation” leads Huitong to vigorously focus on research and development of new products. Huitong now has more than 400 patents, including 43 invention patents. Was rated “ High-tech Enterprise in Jiangsu Province”.

Huitong follows the principle of User First. In accordance with the management mode of a modern enterprise, product development and quality have been at the forefront of this industry. We are Customized High speed PVDC Coating Machine Factory and China High speed PVDC Coating Machine Suppliers, To ensure the products' quality, Huitong successively brought in 5 sets of Japanese MAZAK-600 horizontal machining centers, 14 sets of Taiwan YAWEI 3016 high-precision processing centers, 5 sets of Germany TRUMPF laser cutting centers, and Hexagon (091508) three-coordinate detector from Switzerland. Huitong invested in a three-dimensional warehouse with storage locations exceeding 5000, achieved one-code management and control of parts from production to storage, and ensured the inventory of various parts. At the same time, it provides a strong backing for the after-sales service of the equipment. In addition to having a good domestic market, Huitong also has an outstanding reputation in foreign markets. The products are exported to Canada, Australia, South Korea, Russia, Thailand, Vietnam, etc. The export value accounts for more than 30% of the total output.

Huitong strictly requires all employees to perform their duties. Continuously improve their own technical and professional quality to create a good and healthy company image. Take customers’ needs as the goal of our company. Continue to develop new, advanced, and market-adapted packaging machinery.

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Coating Machine Industry knowledge

What key technical parameters determine the performance of high speed PVDC coating machines?

1. Coating speed: the balance fulcrum between efficiency and mass

Coating speed is an important measure of the performance of High Speed ​​PVDC Coating Machine. Higher coating speeds mean more substrates can be processed per unit time, significantly improving production efficiency. However, the faster the coating speed, the better. Too fast may lead to uneven PVDC coating, resulting in problems such as missed coating and accumulation. Professional packaging machinery manufacturing companies, such as Jiangyin Huitong Packaging Machinery Co., Ltd, which has many years of R&D experience and holds more than 400 patents, will increase the coating speed to the industry-leading level by optimizing the mechanical transmission system and coating head design while ensuring the quality of the coating, and achieve a balance between efficiency and quality.

2. Coating thickness accuracy: the key link between function and cost

The coating thickness accuracy is directly related to the barrier performance and cost control of the packaging material. If the PVDC coating is too thick, it will increase the cost of raw materials, and if it is too thin, it will not meet the barrier requirements for oxygen and water vapor. The advanced coating machine is equipped with high-precision metering rollers, coating die heads and online thickness detection devices, which can monitor and adjust the coating thickness in real time and control the error to a very small range. For example, Jiangyin Huitong Packaging Machinery Co., Ltd introduced a high-precision machining center to precision machining key components of the coating machine to ensure that stable coating thickness can be maintained during high-speed operation and ensure the functionality of the packaging material.

3. Drying efficiency: the core element to ensure coating quality

Drying efficiency is also a parameter that cannot be ignored. PVDC needs to be quickly dried and cured after coating to avoid adhesion or deformation of the coating. An efficient drying system usually uses a combination of hot air circulation and infrared radiation to adjust the temperature, wind speed and other parameters according to different substrates and coating processes. A high-quality coating machine can not only achieve rapid drying, but also accurately control the drying process through an intelligent control system to prevent damage to the PVDC material performance due to excessive temperature or insufficient drying affecting subsequent processes.

4. Equipment stability and reliability: the cornerstone of long-term benefits

The stability and reliability of equipment affect long-term production efficiency. The high-quality High Speed ​​PVDC Coating Machine uses high-quality components and advanced manufacturing processes to reduce the frequency of mechanical failures. By introducing advanced equipment such as German laser cutting centers and Swiss three-coordinate detectors, the company strictly controls production and processing accuracy to ensure the coordination accuracy and durability of each component. At the same time, the complete lubrication and cooling system design can effectively reduce wear during equipment operation, extend service life, and ensure the continuous and stable operation of the production line.

5. The degree of automation: the key driving force of intelligent production

The degree of automation also largely determines the performance of the coating machine. The modern High Speed ​​PVDC Coating Machine integrates PLC control system, human-computer interactive interface and sensor network, which can realize automatic loading, coating parameter setting, fault alarm and other functions. Operators can intuitively monitor the operating status of the equipment through the touch screen, adjust process parameters, reduce human operation errors, and improve production flexibility and accuracy. In addition, some coating machines also have remote monitoring and diagnosis functions, which facilitates technicians to deal with equipment failures in a timely manner and reduce downtime.

To sum up, technical parameters such as coating speed, coating thickness accuracy, drying efficiency, equipment stability and automation level jointly determine the performance of High Speed ​​PVDC Coating Machine. When selecting and using such equipment, you can fully understand these parameters and combine your own production needs to select the most suitable coating equipment to ensure the production quality and efficiency of packaging materials.