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Solventless Laminating Machine Customized

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Jiangyin Huitong Packaging Machinery Co., Ltd.
Jiangyin Huitong Packaging Machinery Co., Ltd.

Jiangyin Huitong Packaging Machinery Co., Ltd. was established in 1996. It is located in the core area of the Yangtze River Delta Gushan Town, Jiangyin City, and covers an area of more than 100 acres. Professional produce a series of international advanced flexible packaging machinery. Now, Huitong has more than 500 employees. Among them, more than 50 are research and development inventors. The Mission of “facing to the world by innovation” leads Huitong to vigorously focus on research and development of new products. Huitong now has more than 400 patents, including 43 invention patents. Was rated “ High-tech Enterprise in Jiangsu Province”.

Huitong follows the principle of User First. In accordance with the management mode of a modern enterprise, product development and quality have been at the forefront of this industry. We are Customized Solventless Laminating Machine Factory and China Solvent Based Dry Laminating Machine Suppliers, To ensure the products' quality, Huitong successively brought in 5 sets of Japanese MAZAK-600 horizontal machining centers, 14 sets of Taiwan YAWEI 3016 high-precision processing centers, 5 sets of Germany TRUMPF laser cutting centers, and Hexagon (091508) three-coordinate detector from Switzerland. Huitong invested in a three-dimensional warehouse with storage locations exceeding 5000, achieved one-code management and control of parts from production to storage, and ensured the inventory of various parts. At the same time, it provides a strong backing for the after-sales service of the equipment. In addition to having a good domestic market, Huitong also has an outstanding reputation in foreign markets. The products are exported to Canada, Australia, South Korea, Russia, Thailand, Vietnam, etc. The export value accounts for more than 30% of the total output.

Huitong strictly requires all employees to perform their duties. Continuously improve their own technical and professional quality to create a good and healthy company image. Take customers’ needs as the goal of our company. Continue to develop new, advanced, and market-adapted packaging machinery.

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Laminating Machine Industry knowledge

How does Solvent Based Dry Laminating Machine achieve volatile and hot press bonding of solvent-based adhesives?

1. Coating stage: Evenly coat the adhesive mixture

The workflow of Solvent Based Dry Laminating Machine is mainly divided into three key links: coating, drying and hot pressing. First, during the coating stage, the device uniformly coats the adhesive containing organic solvent on the surface of the substrate. These solvents usually have low boiling point characteristics such as ethyl acetate, etc., and their presence can reduce the viscosity of the adhesive, allowing them to spread and wet the substrate better. At this time, the adhesive and the solvent form a mixed liquid, and the substrate such as plastic film, aluminum foil and other materials are covered with a set thickness through the control of a precision metering roller or a gravure roller.

2. Drying link: efficiently realize solvent volatility

Then it enters the drying stage, which is the core step in achieving solvent volatility. The coated substrate is sent to the drying box, and the temperature is accurately controlled between 60℃ and 80℃ through a hot air circulation system. Under the action of high-temperature hot air, the low-boiling organic solvent vaporizes rapidly and discharges the equipment through the exhaust system. It is worth noting that the drying process requires extremely high accuracy of temperature and wind speed control. Too low temperature will lead to solvent residue, affecting the composite strength and safety; too high temperature may damage the substrate and even cause fire risks. Professional Solvent Based Dry Laminating Machine suppliers, such as China's Jiangyin Huitong Packaging Machinery Co., Ltd, will optimize the drying box structure and temperature control system through customized design to ensure that the solvent residue meets strict standards such as food packaging, and at the same time improve drying efficiency.

3. Hot pressing composite: forming a firm material bond

When the substrate has been dried and the residual solvent has dropped to the safe range, it enters the hot pressing compounding stage. In this link, the dried glue coating substrate and another layer of substrate are closely bonded under the joint action of the heating roller and the rubber press roller. The surface temperature of the heating roller is usually maintained at 80℃ - 120℃, and the rubber press roller provides a pressure of 0.3 - 0.8MPa. The high temperature and high pressure promote the fully fusion of the adhesive molecules with the substrate molecules, forming a firm chemical bond or physical winding, achieving permanent recombination of two or more layers of materials. This hot press bonding method not only imparts excellent barrier properties, mechanical strength and weather resistance to the composite material, but also ensures that the composite surface is flat and bubble-free, meeting the appearance and performance needs of high-end packaging products.

Solvent Based Dry Laminating Machine achieves efficient volatilization and reliable bonding of solvent-based adhesives through precise coating, drying and hot pressing processes. The technical support of professional customized suppliers provides enterprises with stable and efficient solutions in packaging production, promoting the industry to continuously develop towards intelligence and greenness.